top of page

Mandalorian Helmet 

Project Details

STL Design - TheBrokenNerd83

Slice - Cura

Printers Used - Creality Ender 3 / Creality S1 Pro Plus

Filament - 1.2 kg Overture PLA Professional

Primer - Rust-oleum Filler Primer

Base Paint - Krylon Fusion Gloss Black

​

Clear Coat - Dupli Color 1K Clear

Sandpaper 150g to 800g

Visor - Black Magic 5% Window Tint

Visor - PET Plastic

Glue - PE

Graphite Powder

Print Time - 112h

Total Build Time - 134h

20230522_213409.jpg

The majority of the Mando helmets were printed with an S1 Pro Plus Printer.   The smaller earpieces were printed on an Ender3 using some filament left from a previous project with the rest on a new roll.  

In total, the helmet took 112 hours to print.  The entire project went smoothly other than when a subport came lose in the beginning of the print, requiring some quick thinking to get the project back online.  The solution was to use a piece of painter’s tape and a section of cardboard to secure it to the base to complete the print.  I worked and the results were very satisfactory!

20230529_074500.jpg
20230612_203459.jpg

​

Then the helmet gets sanded first with 150 grit sandpaper followed by 200 grit sandpaper. What’s nice is you don’t need to sand it smooth, which is why the next step is so important. 

20230612_203506.jpg

When it comes to achieving a smooth surface, I understand the importance of taking my time and being meticulous. This phase is critical for ensuring a flawless end result. I used Rust-oleum 2 in 1 Filler & Sandable primer, applying three coats and sanding in between each coat using 200-grit sandpaper. Follow the link below where I'll explain in detail how I achieved a smooth surface on the helmet by following a slow and precise approach. 

Thanks for submitting!

© 2023 Nunzio Industries

bottom of page